Manufacturing Engineer II - Propulsion

About Rocket Lab

Rocket Lab is a comprehensive space enterprise providing launch services, spacecraft design and manufacturing, along with satellite components and payloads. Our mission is to democratize space access, enabling pioneering space missions including scientific research, Earth observation, climate change initiatives, national security projects, and innovative technology demonstrations. The Electron rocket, one of the most frequently launched US rockets, has placed over 230 satellites into orbit. Our upcoming Neutron rocket aims to service medium-lift payload demands with reusability. Rocket Lab’s Space Systems division also develops satellites and components supporting NASA lunar and Martian missions as well as parts of the James Webb Space Telescope.

Manufacturing and Role Summary

The Manufacturing division transforms engineering designs into tangible products utilizing advanced manufacturing methods like 3D printing across global sites. The Manufacturing Engineer II, located in Auckland, NZ, specializes in propulsion systems, particularly the Rutherford rocket engine. This role supports manufacturing leadership with process enhancements, product updates, and deliverables for stakeholders including directors and investors.

Key Responsibilities

• Create and maintain clear documentation of production processes including testing protocols, safety measures, and authorization procedures.
• Collaborate with quality teams to resolve production quality issues and lead root cause analysis investigations when necessary.
• Design and implement tooling and automation equipment to improve production efficiency, quality, and cost-effectiveness.
• Drive continuous improvement initiatives using lean methodologies such as 5S within the manufacturing environment.
• Incorporate data integration of equipment with management and quality systems for seamless operational flow.
• Participate as an expert in design reviews focusing on manufacturability, testability, supplier capability, and quality control.
• Lead initial evaluations of production flows including Value Stream Mapping, manufacturing method planning, and cell layout design.
• Implement factory layouts, select appropriate equipment, and manage factory acceptance testing (FAT), site acceptance testing (SAT), and production commissioning.

Required Qualifications

• Bachelor’s degree in mechanical, manufacturing, aerospace engineering, or a related field.
• Minimum of two years professional engineering experience in a rigorously regulated manufacturing environment.
• Strong foundational knowledge of fluid and structural mechanics.
• Familiarity with aerospace manufacturing processes and materials.

Preferred Qualifications

• Master’s degree in a relevant engineering discipline.
• Three or more years of manufacturing engineering experience, particularly with fluid component assembly, functional testing, or qualification procedures.
• Extensive understanding of manufacturing methods for fluid components.
• Experience with assembly and testing turbomachinery and combustion devices.
• Proven track record designing, implementing, and supporting production lines or build areas.
• Knowledge of techniques including TIG, EB and laser welding, heat treatment, metal forming, additive manufacturing, CNC machining, and precision cleaning.
• Experience transitioning products from design to production within cross-functional teams in dynamic environments.
• Skilled in conducting root cause analyses, corrective action projects, and performing process and design failure modes and effects analyses (PFMEA/DFMEA).

Additional Requirements

• Vision capabilities including close, distance, peripheral vision, depth perception, and the ability to focus.
• Regular tasks involve sitting, fine manual manipulation, keyboard operation, and verbal and written communication.
• Physical ability to commute to work locations.
• Occasional exposure to dust, fumes, and moderate noise levels.
• Flexibility to work extended hours and weekends in alignment with testing and launch schedules.

Additional Information

Rocket Lab values innovation, dedication, teamwork, and resilience while striving to accomplish ambitious goals. We foster a supportive environment where ego is set aside, and collaboration is paramount, especially when facing demanding deadlines.

US-based candidates must comply with ITAR regulations, requiring citizenship or lawful permanent resident status, or appropriate State and Commerce Department authorizations.

In New Zealand, security clearances including nationality checks will be conducted, with eligibility limited to citizens of select countries compliant with US export regulations.

Rocket Lab is an equal opportunity employer committed to diversity and non-discrimination in all employment practices.