பணி விளக்கம்

Job Overview

This role involves supporting the Quality Control function within manufacturing with a focus on Aluminium Composite Panels (ACP), ensuring adherence to international standards, customer requirements, and regulatory compliance while driving continuous improvement.

Strategic Responsibilities

Assist in implementing the departmental Quality Control strategy and objectives.
Promote awareness and adherence to established quality procedures across manufacturing operations.
Help maintain compliance with international quality standards, customer specifications, and regulatory guidelines.
Support initiatives aimed at minimizing defects, reworks, and customer complaints.
Participate in projects to improve product consistency and operational efficiency.
Assist in monitoring operations to identify quality enhancement opportunities.
Support supplier quality efforts through incoming material inspections and reporting.
Contribute to audit readiness for ISO certifications and customer audits.
Stay informed on relevant quality standards, manufacturing processes, and fire-safety regulations related to ACP products.
Collaborate with cross-functional teams including Production, Maintenance, Engineering, Procurement, and R&D to implement quality requirements effectively.

Operational Duties

Inspect incoming raw materials such as aluminum coils, paints, coatings, adhesives, core materials, films, and packaging components.
Monitor diverse production processes including coil coating, painting, curing, lamination, bonding, cutting, finishing, and packaging to ensure specification compliance.
Perform routine in-process and final product inspections based on approved quality plans.
Conduct dimensional checks, visual assessments, coating thickness and adhesion tests, gloss and color verification, among other quality evaluations.
Accurately document inspection results and maintain quality records.
Identify product defects, process deviations, and non-conformities, raising Non-Conformance Reports (NCRs) as needed and assisting in corrective/preventive actions.
Help investigate production defects and customer complaints using basic root cause analysis.
Coordinate laboratory testing relating to coating performance, adhesion, flexibility, color consistency, corrosion resistance, weathering, and fire performance.
Ensure calibration and maintenance of testing and inspection equipment.
Verify finished products against customer-approved samples and manufacturing specifications.
Support Factory Acceptance Tests (FAT), customer inspections, consultant visits, and product qualification procedures.
Ensure traceability of materials and products throughout manufacturing.
Assist in product release verification prior to shipment.
Prepare quality reports (daily, weekly, monthly) for management.
Support the implementation and upkeep of the Quality Management System (QMS) and ensure adherence to ISO 9001 procedures, work instructions, and documented quality processes.
Participate in internal and support external audits by customers, consultants, and certification bodies.
Maintain quality documentation, including inspection reports, test results, manuals, procedures, and work instructions.
Assist in timely resolution of audit findings and support awareness programs on quality standards and ISO requirements.
Ensure proper document control practices are maintained.

Product and Process Improvements

Engage in quality improvement projects to reduce defects and boost manufacturing productivity.
Analyze production quality trends and defect data.
Support root cause investigations using tools such as 5 Why Analysis, Fishbone Diagrams, CAPA, and basic 8D methodologies.
Collaborate with Production and Engineering teams to apply corrective measures.
Assist in qualifying new raw materials and suppliers.
Support product validation and quality trials for new products and process enhancements.
Suggest enhancements to inspection methods and quality control protocols.

Team Coordination

Coordinate effectively with Quality Inspectors and QC Technicians during inspection tasks.
Support Senior Engineers in daily quality control duties.
Share expertise and best practices with team members as required.
Participate in technical training and competency development sessions.
Maintain compliance with safety, quality, and operational procedures.

Eligibility Requirements

Bachelor’s degree in Chemical, Metallurgical, Materials, Industrial, Mechanical Engineering or a closely related field.
2 to 5 years’ experience in Quality Control or Quality Assurance within manufacturing sectors.
At least 1 to 2 years’ exposure to ACP manufacturing, aluminum processing, coatings, paints, composite panels, metals, or similar industries.
Experience in inspecting incoming materials, in-process production, and final product evaluations.
Basic familiarity with ISO 9001 Quality Management Systems and related documentation.
Knowledge of laboratory testing, quality record-keeping, and inspection reporting.
Preferred experience handling NCRs, corrective actions, and customer quality standards.
Fresh graduates with relevant internships or industrial exposure in ACP or metal manufacturing considered for junior roles.
Possessing a UAE Driving License is advantageous.
Preferred certifications/training include ISO 9001 Internal Auditor, Basic QMS Training, Root Cause Analysis/Problem Solving, Lean Manufacturing or Six Sigma Yellow Belt, Fire Safety, and Product Testing Awareness.
Understanding of ACP manufacturing processes such as coil coating, lamination, bonding, painting, and finishing operations.
Knowledge of quality inspection techniques, testing procedures, ISO 9001 systems, quality control equipment, and root cause analysis concepts.
Strong analytical thinking, problem-solving skills, attention to detail, communication, teamwork, and proficiency with Microsoft Office applications.
Ability to interpret engineering drawings, technical specifications, and inspection standards.

Junior Quality Control Engineer