Master Scheduler

About Johnson & Johnson MedTech

Johnson & Johnson is a global leader dedicated to health innovation, committed to preventing, treating, and curing complex diseases by delivering smarter, less invasive, and personalized healthcare solutions. Their MedTech division, including the DePuy Synthes site in Cork, produces life-changing orthopedic devices like hips and knees and serves as a global hub for supply chain, innovation, and advanced technologies such as 3D printing and next-generation product development. This site not only manufactures but profoundly impacts patient mobility and quality of life.

Role Summary

The Master Scheduler is tasked with creating and sustaining a constrained Master Production Schedule (cMPS) that aligns site manufacturing capacity with the network's needs. This role optimizes resource use locally, supports the network-wide capacity planning, and mitigates bottlenecks using advanced analytics and scenario planning tools. The position is critical in balancing supply and demand, ensuring on-time product delivery globally, and bolstering strategic planning efforts.

Key Responsibilities

• Develop and update a monthly constrained Master Production Schedule considering net requirements.
• Plan site-level capacity including resources, shifts, equipment, and planned downtime scenarios.
• Lead Rough-Cut Capacity Planning (RCCP) sessions to identify and implement improvements.
• Own and manage the Site Latest Estimate (LE) process, aligning it with the Net Requirements Plan (NRP).
• Collaborate with international teams to detect and alleviate capacity constraints throughout the supply network.
• Utilize advanced planning systems, like SAP/APO, and offline tools for scenario modeling and predictive analytics.
• Partner with data analytics teams to create KPI dashboards and incorporate AI/ML forecasting methods.
• Drive ongoing process improvements and digital transformation projects in planning operations.
• Formulate risk mitigation and growth strategies to handle supply disruptions and capacity issues.
• Ensure adherence to global regulations concerning Quality, Environment, Health & Safety, Financial, and trade compliance standards.
• Communicate operational challenges and opportunities promptly to management.
• Manage production frozen period horizons, scheduling, rescheduling, and inventory related to outsourced and rework processes.
• Oversee finished goods acceleration processes and maintain projections post-Latest Estimate.
• Engage in initiatives aimed at reducing lead times and enhancing global supply chain efficiency.
• Contribute to Integrated Business Planning (IBP) forums by providing insights on risks and potential improvements.
• Engage with executive leadership including Directors and VPs to influence decisions through clear communications.
• Serve as a pivotal contact among customers, peers, and suppliers.

Qualifications

• Bachelor’s degree in Supply Chain Management, Business Administration, Engineering, or related discipline.
• At least 5 years of experience in supply chain planning or scheduling within a global manufacturing context.
• Proficient with ERP platforms, especially SAP/APO/SNP and advanced planning tools.
• Strong capabilities in data analytics and reporting, particularly with predictive modeling techniques.

Preferred Credentials

• APICS CPIM or CSCP certification is required.
• Master’s degree (MBA or equivalent) is advantageous.
• PMP certification is beneficial for leading projects.
• Certifications in Six Sigma or Lean Manufacturing methodologies are desired.
• Experience using AI/ML forecasting and advanced data visualization platforms.

Skills and Competencies

• Strategic mindset with expertise in change management.
• Proven leadership skills and ability to collaborate across functions.
• Capable of influencing senior leadership and championing digital initiatives.
• Advanced proficiency in MS Excel and data mining, including KPI dashboard development.
• Excellent analytical and problem-solving skills combined with decisive judgment.
• Understanding of financial aspects and production economics to guide scheduling decisions.

Additional Details

• Role may involve up to 10% travel domestically and internationally.
• All activities must comply fully with Health, Safety, and Environmental standards.